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Wodjno
22-03-2010, 12:42 PM
Following on from this thread: http://www.clubvr4.com/forum/showthread.php?t=47426


Who would be interested in a TD03 service kit for our tired ickle Tubs ?
Many of our Tubs have had either 100000 miles of abuse or are upto 14years old :(

I know it will be dependant on price, but just putting the feelers out before i decide how much leg work i'm going to invest /Hmmm


Cheers

Wodj

miller
22-03-2010, 12:49 PM
oh im intererested, all obviously at a reasonable price

Cheers


Mike

Wodjno
22-03-2010, 12:50 PM
oh im interererererested, all obviously at a reasonable price

Cheers


Mike


Yep understandable /yes

I just want a total amount of interested parties. Void of decision made by cost..

Cheers

Wodj

Turbo_Steve
22-03-2010, 01:33 PM
Seems eminently sensible to me : it's not a question of "IF" they fail, but "When", especially once you start turning up the boost target.

Wodjno
22-03-2010, 01:35 PM
Seems eminently sensible to me : it's not a question of "IF" they fail, but "When", especially once you start turning up the boost target.

Not just failing Steve.. Losing and Less Able to hold boost.. /yes

Beastlee
22-03-2010, 06:19 PM
Would be interested, mine seem fine for now but with the boost upped....who knows.

psbarham
22-03-2010, 09:19 PM
Glen, I made contact with a company at the autosport show called Zage turbo who specialize in mitsu turbo's they do have the tdo3 listed and they have 1 in stock and ready to ship. it may be worth contacting them directly and seeing if they can do a rebuild kit, they seemed quite interested when i told them how many members cvr4 has over here, its quite a sizable market now for a not so popular turbo.

Sales@zageturbo.com

grace@zageturbo.com whom i have already spoken to

Wodjno
22-03-2010, 09:59 PM
Glen, I made contact with a company at the autosport show called Zage turbo who specialize in mitsu turbo's they do have the tdo3 listed and they have 1 in stock and ready to ship. it may be worth contacting them directly and seeing if they can do a rebuild kit, they seemed quite interested when i told them how many members cvr4 has over here, its quite a sizable market now for a not so popular turbo.

Sales@zageturbo.com

grace@zageturbo.com whom i have already spoken to

Cheers Paul

But they are a retailer aren't they?

I'm sourcing direct from Manufacturer hopefully.

Cheers

Wodj

psbarham
22-03-2010, 10:01 PM
Cheers Paul

But they are a retailer aren't they?

I'm sourcing direct from Manufacturer hopefully.

Cheers

Wodj

they remake stuff too, they did make their own upgrades for the tdo4 etc ranges, so there is no reason why not for these ickle things.

Atik
22-03-2010, 10:32 PM
I'd be interested in a fitted on exchange basis, again dependant upon price and maybe after the summer period too.

Wodjno
23-03-2010, 12:52 PM
Help needed in which parts would need for a service kit.. ??

Would it be best have the complete assembly from Turbine to Compressor wheel ?

As in this Pic: eg from part 9 thru to 12 ?

chris g
23-03-2010, 03:44 PM
Service/Refurb kit is a good idea, so ...

given my experience with the turbos...

I would say yes to parts 9-12...

Or maybe a no...

I have to admit my experience is only with increased angular adjustment of the control lever distant from the rotating pressure production centre...

Turbo_Steve
23-03-2010, 03:54 PM
9,10,16,17,33,21,15,19,20,23,4,23 and probably 11 should all be replaced.

10 and 12 both need to be inspected for wear and ideally balance a decision made as to whether to replace or not: Likewise section 8 needs to be inspected and (ideally) crack and pressure tested. It will also need to be hot-tanked in most cases, and if you're doing the job properly, shot blasted.

26 should be checked, and replaced dependant on performance and condition. I have no idea what the correct parameters are, so best bet is to order a new one and do some comparisons. Fresh grease should be applied at the top of the arm.

Generally it's worth replacing 5 and 78 as a cheap precaution, though it's not always neccesary.

9 will be an evil beggar to get right, and obviously you'll need the correct torque settings, assembly temps and ideally oil bath it prior to shipping.

chris g
23-03-2010, 04:02 PM
On relection Steve, that sounds right...

Well it must be, you said lots of numbers, mentioned crack/pressure testing, shot blasted, parameters, grease, precaution, torque settings, assembly temps and oil...

Glad we have some knowledgeable people here...

Wodjno
23-03-2010, 04:54 PM
Thanks for your input Steve /yes

So if a Kit Complete with Parts Numbers 2 though to 12, plus 78 + 5 could be made available for a reasonable price .. Then it would be best to just replace them all ?

Turbo_Steve
23-03-2010, 07:08 PM
Turbo rebuilds are a bit like engine rebuilds - you need to decide at the start how good a job you're intending to do.

Perhaps it would be best to do it this way:

Turbo Service Kit : 9,16,17,33,21,15,19,20,23(2),4,11,13 - Around £50.
Turbo Refurbish Kit: above + 16,10,12,78,5,28 - Costs a lot more as you're replacing the turbine and compressor wheels. If doing this, the housings need to be carefully inspected.

The Service kit stops it wearing out and losing oil and damaging the shaft. It won't, however, fix any damage to the turbo, especially that associated with damage to either the shaft or compressor or turbine wheels.

Better?

Wodjno
23-03-2010, 07:15 PM
Turbo rebuilds are a bit like engine rebuilds - you need to decide at the start how good a job you're intending to do.

Perhaps it would be best to do it this way:

Turbo Service Kit : 9,16,17,33,21,15,19,20,23(2),4,11,13 - Around £50.
Turbo Refurbish Kit: above + 16,10,12,78,5,28 - Costs a lot more as you're replacing the turbine and compressor wheels. If doing this, the housings need to be carefully inspected.

The Service kit stops it wearing out and losing oil and damaging the shaft. It won't, however, fix any damage to the turbo, especially that associated with damage to either the shaft or compressor or turbine wheels.

Better?

Thats awesome dude..

I've sent off asking for all the parts i specified in my previos post.. I'll see what comes back..

Turbo_Steve
23-03-2010, 11:18 PM
er......2 > 12?
Not sure those items are much use as it excludes the fluid bearings, doesn't it? Which are the bits that wear the most! Also, 2 - 12 includes a new compressor housing and circlip......neither of which I've known to wear excessively.


Not trying to be difficult - just make sure you get a sensible price!
16,17,33,21,15,19,20,23 are the most important bits, (I think) as they're the bits that usually fail. They should also be the cheapest.

And the shaft....but that's getting on for "new turbo" prices I'd imagine.

Wodjno
23-03-2010, 11:57 PM
From 2 thru 12 as in pic. Inline not numeric ! Give me some credit Steve /help

Turbo_Steve
24-03-2010, 12:13 AM
Inline not numeric !


Ahhhh and realisation dawns! :bulb:


I did wonder WTF you were on about! C'mon, wodj, it's not a proper thread unless you and me have failed to communicate :D :iloveyou:

Wodjno
24-03-2010, 12:16 PM
Ahhhh and realisation dawns! :bulb:


I did wonder WTF you were on about! C'mon, wodj, it's not a proper thread unless you and me have failed to communicate :D :iloveyou:

Tis actually quite a while since that happened /yes

Welcome back Steve :smitten:

pitmac
07-10-2010, 11:26 AM
I have a few spare repair kits which include 9 28 16 17 33 21 15 19 20 23 24 11.
Price Australian $ 85.
Note TF035 kit will not fit TD03. Shaft size is to big.

Wodjno
07-10-2010, 06:40 PM
I have a few spare repair kits which include 9 28 16 17 33 21 15 19 20 23 24 11.
Price Australian $ 85.
Note TF035 kit will not fit TD03. Shaft size is to big.

Jeez.. Been so busy, i forgot all about these :coat

I take it by kit you mean 1 Tubby, not 2 ?

I'll take 2 x Kits please /yes

Kryton
07-10-2010, 06:43 PM
I have a few spare repair kits which include 9 28 16 17 33 21 15 19 20 23 24 11.
Price Australian $ 85.
Note TF035 kit will not fit TD03. Shaft size is to big.


How many have you got? Any other UK members interested to save on shipping?

pitmac
08-10-2010, 03:33 AM
Kit does one turbo.
Have only four kits at the moment

ersanalamin
08-10-2010, 07:03 AM
Kit does one turbo.
Have only four kits at the moment

i am interested in your turbo kit, will pay 2 kits, how much do you want it shipped? I live in jakarta, Indonesia. You can ship it via OZ post EMS service. BTW I pay with paypal. reply asap plz

pitmac
08-10-2010, 10:11 AM
Post to Indonesia Air Mail aus$13.40 Registered Post $18.80 ( no tracking on these 2 )
Express Post ( has tracking ) $48.90
Paypal pitmac1@bigpond.com

Wodjno
08-10-2010, 06:47 PM
Post to Indonesia Air Mail aus$13.40 Registered Post $18.80 ( no tracking on these 2 )
Express Post ( has tracking ) $48.90
Paypal pitmac1@bigpond.com

How much is shippng to Uk ?

Cheers

Wodj

pitmac
09-10-2010, 12:20 AM
Sea Mail up to 20kg AUS$15.35 Air Mail 20kg $27.25 Registered Post 2kg $32.65
Express Post International 20kg $72.40
Last one the only one with tracking

Wodjno
09-10-2010, 10:26 AM
Airmail 20kg $27.25 please..

PM on it's way /yes

Cheers

Wodj

ersanalamin
09-10-2010, 12:14 PM
Post to Indonesia Air Mail aus$13.40 Registered Post $18.80 ( no tracking on these 2 )
Express Post ( has tracking ) $48.90
Paypal pitmac1@bigpond.com


Hello Peter

I have sent you paypal payment for 1 pc repair kit only. so the total amount i have sent was $103,80 AU, consist of :

a. 1 pc repair kit = $85 AU
b. OZ post registered mail = $18,80 AU

Send the repair kit to the address on paypal receipt. Send the repair kit asap and dont forget to inform me the mail register number. reply asap plz

pitmac
09-10-2010, 11:43 PM
Will post monday morning. 1 kit Indonesia 2 kits to the UK
I will E-mail registered no on Monday.
I'm having line problems with Telstra so don't panick when I cant answere straight away some times. Internet working 98% of the time.
Phone Number 0296295494

pitmac
09-10-2010, 11:55 PM
Can't see any recent PM's for me on this forum.
If you need to contact me my E-mail address is pitmac1@bigpond.com

ersanalamin
10-10-2010, 12:27 AM
Will post monday morning. 1 kit Indonesia 2 kits to the UK
I will E-mail registered no on Monday.
I'm having line problems with Telstra so don't panick when I cant answere straight away some times. Internet working 98% of the time.
Phone Number 0296295494

great, could you plz tell us the list of repair kit in more detail? e.g. part number on the diagram and the quantity, for example the how much journal bearing i will get?

Wodjno
10-10-2010, 12:28 AM
Can't see any recent PM's for me on this forum.
If you need to contact me my E-mail address is pitmac1@bigpond.com


No PM's..

But you should see a Paypal payment for 2 kits + Shipping ?

Wodj

pitmac
10-10-2010, 09:10 AM
Without opening kit, content looks like 9 28 16 17 33 21 15 19 20 23 24 4 13
Yes received UK paypal 2 kits + postage ( will send registered )

pitmac
10-10-2010, 09:12 AM
PS two journal Brgs in each kit

ersanalamin
10-10-2010, 10:03 AM
PS two journal Brgs in each kit

okay cant wait /yes

pitmac
11-10-2010, 04:49 AM
Registered Post to Indonesia RP003643843AU Had trouble fitting the address into the area available on postal address form. Can you give me your E-Mail address. I will scan the form and E-Mail it to you.It may help if there is any problem.

pitmac
11-10-2010, 04:51 AM
Registered post to the UK RP003643830AU

ersanalamin
11-10-2010, 01:59 PM
Registered Post to Indonesia RP003643843AU Had trouble fitting the address into the area available on postal address form. Can you give me your E-Mail address. I will scan the form and E-Mail it to you.It may help if there is any problem.

No problem, my email is ersan.cholidin@yahoo.com

Wodjno
21-10-2010, 11:18 AM
Received on Tuesday /yes

Cheers Dude

Wodj :D